Floor Tape Store

Friday, December 20, 2024

Top 10 Lean Quotes from 2024



Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we cannot improve.

10. "I’m a great believer in luck, and I find the harder I work the more I have of it."   —  Thomas Jefferson

9. "Choose a job you love, and you will never have to work a day in your life."   —  Confucius

8. "To improve is to change; to be perfect is to change often."   —  Winston Churchill

7. "The world's favorite season is the spring. All things seem possible in May."   —  Edwin Way Teale

6. "In teamwork, silence isn’t golden. It’s deadly."   —  Mark Sanborn

5. "The art of communication is the language of leadership."   —  James Humes

4. "Humans feel. They (want to) feel like they belong, they (want to) feel recognized and appreciated, they (want to) feel purpose, they (want to) feel trust, they (want to) feel safe."   —  Logan Mallory

3. "Integrity is doing the right thing even when no one is looking."   —  C.S. Lewis

2. "If you're happy in what you're doing, you'll like yourself, you'll have inner peace. And if you have that, along with physical health, you will have had more success than you could possibly have imagined."   —  Johnny Carson

1. "The quality of a leader is reflected in the standards they set for themselves."   —  Ray Kroc

These are the top 10 quotes on A Lean Journey website in 2024.


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Wednesday, December 18, 2024

Top 10 Lean Tips From 2024



As 2024 comes to an end and we look toward 2025 I wanted to revisit some tips. The Lean Tips published daily are meant to be advice, things I learned from experience, and some knowledgeable tidbits about Lean to help you along your journey. Here are the top 10 Lean tips from this past year:

Lean Tip #3595 – Communicate the Excitement

Many people resist change. Even when things are not going well, given a choice between the status quo and trying something new, many will choose the path of least resistance. Communication is key to getting employees excited and engaged in the workplace. To feel part of the company culture, people need to understand it. There is no doubt about it—onboarding drives employee engagement. Communicate your company mission and values through a fun promotional campaign that helps reinforce your company’s mission and values to employees throughout the year.

Lean Tip #3607 – Ensure Staff Psychological Safety

This is a crucial element to get right. After all, employees don’t want to feel like attempts at innovation could threaten their jobs if it goes wrong.

Your staff members need to be able to be honest and forthright about new product and systems suggestions, without fear of recrimination or adverse effects on their jobs.

So, one of the first things you should do when encouraging innovation is to set clear ground rules and let people know that their positions won’t be at risk if the innovation exercise isn’t a success.

Lean Tip #3608 – Be Open to Change

The first step in becoming more innovative is to develop a mindset that is open to change. Innovation involves coming up with new ideas or new systems for completing tasks. Being overly connected to the way things are done presently may limit your creativity. You can practice being open to change by participating in newly implemented processes or by attending a new work event or professional outing. You can also improve your mindset by telling yourself that change is good and that you can adjust to new circumstances.

Lean Tip #3639 – Improve Your Process with Time Studies

One of the most significant resources wasted within a business is time. Being able to accurately measure and gauge how much time a process takes on behalf of your employees can offer insight into where you can optimize a process. It’s as simple as using software to time a process. Then, you can analyze how long processes take and find ways to eliminate wasted time. This could be in the form of automating approvals and reducing touch-points, thereby preventing potential bottlenecks and delays from occurring.

Lean Tip #3645 – Create Your Own Kaizen Guidelines

While there are many resources available to guide you through your kaizen efforts, it’s important to personally understand your company’s kaizen journey. Reflecting on your kaizen efforts after improvements have been implemented is an important part of the continuous improvement cycle.

As you reflect on your efforts, develop your own kaizen guidelines. Start by creating guidelines based on your own experiences improving the workplace. Keep in mind that these guidelines should be for your colleagues, your successors, and yourself to understand the problems you have overcome. These guidelines will ultimately help you as you approach your next challenge.

Lean Tip #3646 – Focus on the Process, Not the Goal

Process focus might be the most significant difference between kaizen management and traditional management styles. Kaizen is based on a philosophy of slight, incremental, continuous improvement. When this style is fully operational, it creates a self-sustaining cycle of opportunities and solutions to reduce waste of time, money, and resources. Goal-oriented management focuses on control with a limited definition of success, while kaizen is flexible and adaptive. It uses metrics for evaluation rather than to measure the improvements and meet a predefined number. Finally, process-oriented management looks at the big picture, while goal-oriented management is more narrowly focused on the short term.

Lean Tip #3655 – Never Give Up

Whenever thinking about Kaizen continuous improvement you need to recognize that the ‘continuous’ part of the strategy is extremely important. This is a strategy that should be implemented as soon as possible and then continued indefinitely into the future. As soon as one improvement is made, it is time to start looking at what the next improvement opportunity will be.

It is also important to remember that there will be failures along the way. Some ideas will be tried and found to not produce the results that are needed. When this happens make sure you and your team don’t get discouraged or give up. Instead, start the process of finding and implementing improvements over and you’ll soon achieve the results you were hoping for.

Lean Tip #3656 – Leverage Influential Employees

Every organization has leaders and employees who seem to automatically understand and buy into new initiatives. If any of these team members are looked up to by the rest of the team, leverage their credibility to help create buy-in. When speaking about the upcoming change during meetings, ask these leaders and employees to speak up and give their opinions in front of the team.

Lean Tip #3658 – Provide Support, Training and Development

Sometimes it’s not that employees don’t want to embrace new changes – it’s simply that they don’t have the skills or knowledge to adapt to them. Provide them with training and development programs as part of the change process to invest in their growth and ensure they’re adequately prepared for the changes ahead. Allow sufficient time for your team to become prepared for any new responsibilities as far ahead of the change implementation as possible.

Lean Tip #3662 – Involve your Staff in the Life of the Company

Usually, your staff knows more than anyone else where the operational wastes are. They know the opportunities for improvement, and they often even know the solutions. It's not necessary to make any large capital investments to tackle improvements.

Involving your staff will improve their well-being and the performance of your business.

Make visible the standards reached by the work teams. Share the goals with regular meetings and internal publications: boards, magazines, mailings, etc.

These 10 Lean tips can help you with your journey in 2025. What advice would you share for the New Year?


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Monday, December 16, 2024

Top 10 Posts of 2024



The end of the year is traditionally a time to look back and reflect. One way to reflect is to evaluate popular blog posts. I have been taking time to reflect on the year that was and as part of that reflection I have flipped back through the 150 blog posts I have written so far this year and compiled a list of my Top 10.

What were some of your favorite Lean posts from 2024? Any recommendations for next year?

10. Exposing The Common Myths of Standardized Work – I debunk six common myths regarding standardized work that if followed create a flawed system.

9. Insights from GE CEO Larry Culp’s Annual Report – I shared 9 lessons from Larry Culp’s, CEO of GE, who has been leading their transformation using a Lean mindset recently released annual report.

8. You Get What You Reward, Boeing’s Rewarding Safety and Quality Performance – Troubled Boeing Aircraft manufacturer changes reward system instead of basing most of white-collar employees’ bonuses on financial results, bonuses will now be based mostly on safety and quality metrics in the wake of safety issues.

7. 5 Skills for Effective Communication in Leadership – Without learning and honing these 5 communication skills being an effective leader is virtually impossible.

6. The 3 Things That Keep People Feeling Motivated At Work – I share the three main drivers of motivation according to self-determination theory — autonomy, competence, and relatedness — and I’ll provide practical ways to leverage the power of each.

5. 5 Ways to Accelerate Your Lean Roadmap - Many organizations have begun the Lean journey, and some have reported early successes while others have struggled as is usually the case with this kind of organization change as you continue your Lean journey there are 5 ways to accelerate your roadmap.

4. Standard Work Enables and Facilitates – Standard work and it’s performance measurement yields the information people need to uncover improvement opportunities, make and measure improvements, and extract learning.

3. The Role of a Lean Leader - Lean leaders have an essential role to play in lean transformations bridging a crucial divide: the gap between lean thinking and lean tools.

2. Replace your SMART goal with a PACT - Instead of SMART goals, which don’t encourage ambitious, long-term endeavors, I prefer to make a PACT with myself. which focuses on the output.

1. Advice for All on New Year’s Day - I have put together a list of good advice that I have come across over the years to consider as you go forth into another New Year.

Thanks for your continued readership in 2024. I hope you enjoy the holiday season and go on to achieve Lean success in 2025.


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Friday, December 13, 2024

Lean Quote: It’s Not Joy That Makes Us Grateful, It’s Gratitude That Makes Us Joyful

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"It’s not joy that makes us grateful, it’s gratitude that makes us joyful. —  Brené Brown


According to Brown, people who have the capacity to lean fully into joy have one variable in common: They practice gratitude. But beyond just thinking about what you're grateful for, they act. They make sure they are doing something tangible and observable. “It’s not an attitude of gratitude,” Brown writes in Dare to Lead, it’s “an actual practice. They keep a journal, or make a note of what they are grateful for on their phone, or share it with their family members. Ask yourself: How can I act on my gratitude this holiday season?

Gratitude is a key factor for living a life filled with positivity. Practicing gratitude in the workplace brings about many positive effects. Feeling valued and appreciated is a fundamental human need of employees. Appreciated employees tend to be more loyal, productive, and satisfied in their roles.

Promoting gratitude in the workplace can be a bit of a challenge. It’s hard for employees to remember to practice gratitude – especially during a rough day at the office. The easiest way for you to help employees feel and express gratitude is by leading by example. Here are a few ways to cultivate gratitude at your company:

Look for opportunities to celebrate success. This could be a newsletter shout-out to an employee who contributed to their team or throwing an appreciation party for employees to celebrate their tenure. Be sure to look out for small successes that will make employees feel special.

Support peer-to-peer recognition. Encourage employees to create shout-outs or thankyou notes for their colleagues. Provide employees with printouts that they can fill out and give to one another. Ask employees to give out at least one thank-you note a week.

Get employees involved in community service projects. Volunteering is a powerful way to promote gratitude. Provide employees with information on local organizations that are looking for volunteers. If you are able to, coordinate a team outing for employees to volunteer together.

Offer education about benefits of gratitude. Send out blog posts, articles, and research studies on the benefits of gratitude. Employees will be more inclined to practice gratitude once they understand its benefits.

Reinforce random acts of kindness at work. Recognize employees who go out of their way to help a co-worker or make someone smile. Kindness is contagious!

Although gratitude might sound like a cheesy topic, research has proved that it can truly impact a person’s mental and physical wellbeing, as well as their work performance. Maintaining an attitude of gratitude releases dopamine in the brain, which in turn boosts feelings of wellbeing, increases optimism, and improves physical health. 

Employees who feel appreciated by their employers and colleagues tend to be happier and more enthusiastic with their work. They are motivated to do a better job and contribute to the success of their company.

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Wednesday, December 11, 2024

The Secrets to Creating an Effective Value Stream Map



Business is growing more competitive every day. In order to keep up with customer demand and expectations, companies are having to work faster and be more efficient than ever before. Value stream management is an emerging business process intended to gauge the flow of value into business resources and activities as well as the flow of value back into the business.

Value stream mapping helps a business oversee the complete end-to-end activity cycle and measure the success of that activity cycle. In short, value stream mapping helps a business see what works and what doesn't. This lets a business focus on beneficial initiatives while reducing or limiting less-valuable activities and initiatives.

What is value stream mapping?

Value stream mapping is a tremendously valuable tool for improving a process. Well suited for a broad range of industries and processes. A value stream map is a visual depiction of the flow of materials and information that provide the customer with a product or service.  

To understand value stream mapping, we need to first understand what a “value stream” is. Simply put, a value stream is a series of steps that occur to provide the product or service that their customers want or need. In order to provide the product or service that the customers desire, every company has a set of steps that are required. Value stream mapping enables us to better understand what these steps are, where the value is added, where it’s not, and more importantly, how to improve upon the collective process.

The value stream map provides us with a structured visual image of the key steps and corresponding data needed to understand and intelligently make improvements that optimize the entire process, not just one section at the expense of another. It also describes the lead time of various operations and can be used as a starting point for analyzing necessary activities and the amount of waste in the value stream.

Value-stream mapping is a useful tool for grasping the current situation and for planning improvements. A current state value-stream map depicts the current situation as is. A future state value-stream map depicts what the value stream should look like after planned improvements have been implemented.

You can learn more in my article published in Quality Magazine: The Secrets to Creating an Effective Value Stream Map

Value stream mapping is a powerful tool that reveals every step of your activity cycle, helping you identify what drives success and what doesn't. By spotlighting high-impact initiatives and streamlining less valuable ones, you'll optimize efficiency and maximize results. Discover what truly works and transform your business today!

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Monday, December 9, 2024

Lean Tips Edition #308 (#3646-3660)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:

Lean Tip #3346 – Make the Problem Relatable and Put Yourself in Their Shoes

It’s critical to frame the problem in such a way that your colleagues and management relate to and identify with the problem. Remember, you’re aiming for a reaction like “Ack, you’re right! That is such a pain! You have a solution? Tell me!” Your colleague might identify with the fact that the company has an issue keeping track of project timelines and therefore they get tons of last-minute requests.

Your boss, on the other hand, might identify with the amount of company time and money being lost due to poor project tracking and low productivity. Know your audience, understand what matters to them, and speak to the problem and the possible solution in a relatable way. 

Lean Tip #3347 – Actively Listen, Measure if Possible, and Then Listen Some More

Being clear about the problem means actively listening to those around you. As you explain the problem, do your colleagues have a different view? Do they have an additional but related problem? Can the problem be measured through an employee survey or analytics? It is vital to listen to your colleagues and to management as you discuss the problem because you may very well uncover a new layer that you had never originally considered which requires you to modify your solution.

Lean Tip #3348 – Secure a Change Sponsor, Not Just a Change Cheerleader

If you are the sole person inside your organization pushing for change – whether it be a new tool, tech or process – it will fail. As the change management process teaches, long-term and sustained change inside a company requires someone at the top to “sponsor” the change, not just be its cheerleader.

A sponsor is someone inside the company, usually a manager or executive, who helps communicate, manage, and be accountable for the change. This person doesn’t need to be the CEO or oversee all the tiny details, but they do need to enjoy a high degree of social capital – meaning they are highly connected, valuable to the organization, and tend to enable cooperation and collaboration between teams. All organizations have these people. Find the person that everyone listens to, the person who is highly credible and authentic, the person who is willing to go the extra mile, and secure them as your sponsor.

Lean Tip #3349 – Communicate Clearly Before, During and After

Communication is key to the success of any change inside an organization. If your organization is lucky enough to have a communications team – or better yet, an internal communications team – engage them early and work with them often to help strategically get messages out to employees within the organization.

There is such a thing as over-communicating. No one will appreciate a daily update about how your new tool is changing the lives of your team. Pick a communication frequency that makes sense for the magnitude of the change you are trying to implement and sustain.

Lean Tip #3350 – Don’t Fall So in Love With Your Idea That You Forget About the Most Important Thing – The Problem.

It’s important to remember one thing: as much as you love your idea, your tool, or your new solution – if you’ve followed the steps, and it’s clear your suggested change is not working, it’s ok to abandon it and reassess. Don’t make the mistake of continuing to figuratively beat people over the head with something that isn’t working. Take the feedback, regroup, refocus on the original problem, and try again. 

Lean Tip #3351 – Personalize Tasks.

Make sure the tasks you assign to each person play to their strengths. When people are set up for success, they are more motivated to achieve. Like trying to fit a square peg into a round hole, nothing will get done if you have a big-picture person working on detail-rich tasks. Be clear with each person about how their work is vital to the outcome. Then set measurable goals and let them know how they will be held accountable. If appropriate, let the individuals take part in defining the work they will be undertaking.

Lean Tip #3352 – Follow Up and Stay Connected With Employees

Stay connected to ensure that everyone is clear about the mission that they are working toward. Keep an open-door policy as much as possible. If that's not feasible, consider making yourself available via email or during certain hours of the day. It's important that employees let you know when challenges arise. That's not to say you should listen to every gripe and complaint, but you can let everyone know you are empathetic to their concerns and are willing to work with them to find solutions. Further, encourage employees to bring a solution with them when making you aware of a problem.

Lean Tip #3353 – Nip Resistance in the Bud.

Be aggressive in addressing instances where you see resistance. This is important for two reasons. First, small problems have a nasty habit of ballooning into bigger ones. Second, you don't want unhappy employees poisoning the minds of other employees who have already bought in.

Lean Tip #3354 – Be Transparent About the Process

Employees often become stressed when they feel a sense of uncertainty around organizational changes. One of the best ways to alleviate any anxiety or feelings of uncertainty is to clearly lay out what employees can expect throughout the change process. If you’re introducing a new initiative, share the timeline and key milestones. If you’ve already introduced a new initiative and it’s hit a snag, provide an update on the timeline so employees don’t feel like they’re being left in the dark.

It’s also helpful to try to explain what any new processes or work will look like from the employee perspective. You’ve shared the “why” to help employees understand the initiative from a high-level organizational perspective, now share what it will look like in terms of the employees’ day-to-day work. Will employees need to adjust any of their normal procedures or processes? Does the new initiative take priority over existing projects? Be clear about how it will impact employees.

Lean Tip #3355 – Solicit Feedback

Meet with your team, present your idea and ask for their input. Some may bring up points you never thought of. There's no point in putting forward a proposal if you discover disadvantages you hadn't considered. On the other hand, some objections may boil down to "I don't want to learn a new system" or "The old way's good enough." If we always thought like that, we'd still be hiding from sabertooth tigers in dark caves.

Lean Tip #3356 – Visual Management Board Belongs to the Team

As a manager, you may have a burning desire to create our own vision of an information center or visual management board in the middle of your factory or workplace. It is important to resist the temptation. However, lean metrics and visual management

A monthly “cross” for quality or safety can replace complex metrics. The aim is to highlight off target performance in order to prompt problem-solving discussions.

the goal of visual management boards is for front line teams to understand operational performance and engage in improvement.

Therefore your role as a manager is to coach your teams to understand their performance and measure it themselves. This starts with a conversation about “what does a good day look like”? Ask the team how they measure performance. They may have simple indicators such as numbers of jobs completed or boxes packed, which make sense to them.

Lean Tip #3357 – The Board is Not Wallpaper, It’s About Conversation

If you think just putting information on a Visual Management Board on the wall will get people to engage, then you will be disappointed. I see many big immaculate visual displays sprawling across entrance halls and walkways with literally dozens of metrics displayed. Here is the bad news: no one looks at them. In many cases, the job of printing the graphs and posting them is delegated to an administrative staff member and not even the business leaders notice or read the graphs.

We call this type of visual management board “wallpaper” because that is the only function they serve. The boards need to be the focus of structured daily conversations about how the team is going, what are the barriers to improvement and how these barriers can be overcome. Therefore visual management boards go hand in hand with daily meetings.

Lean Tip #3358 – Boards Need to be Accessible and Close to the Workplace

The purpose of visual management boards is to be a reference point for discussions around team performance. Therefore the boards need to be located near where the teams work. That means in a safe location (not a forklift aisle) in the workplace where noise is sufficiently low to allow a conversation and where the board will not be obstructed by materials or machinery.

People stand up during their daily meetings, so there needs to be sufficient space to enable the team to meet in front of the board. Lighting also needs to be good enough to read what is on the board.

Lean Tip #3359 – Less is Most Certainly More With Visual Management

When you’re designing and developing your visual management program it can be easy to throw everything at it, but we would recommend taking a less is more approach. Ensure that you’re only using your visual management boards to track measures that drive results. Decide on an acceptable timeframe to read the status of your key measures and constantly monitor and change your visual management to ensure that it is within that timeframe.

Lean Tip #3360 – Establish the Right Mindset and Get Your Team Ready for Change!

It’s important that your business see’s problems as helpful to the organization. Many companies see problems as something to be hidden away, that they’re a source of embarrassment, or that it will only lead to blame. If you’re reading this then you should be the one to take ownership of changing your businesses culture to see every problem as an opportunity for improvement. Businesses that are serious about continuous improvement must love their problems and see visual management for what it is, a way of easily indicating where they need help!


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Friday, December 6, 2024

Lean Quote: Bring the Joy of Brightening Others Lives This Holiday Season Every Day

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"The joy of brightening other lives becomes for us the magic of the holidays. —  W.C. Jones


During the holiday season our smiles are just a little wider, our handshakes a touch heartier, our purse strings a tad looser, and our creative juices overflow. We expend a lot of energy towards making this festive season memorable and enjoyable. Wouldn’t it be nice to spread some of the cheer throughout the year?

Let’s be honest: we can’t be carol-singing, gift-giving little elves all year long. But there are a few elements of the holiday season that we can keep with us throughout the year, giving every day a chance to have just a bit of the magic that comes along with Christmas Day. Here are some of the best ways to keep the spirit alive every day of the year:

Focus on what you have.

The holiday season often reminds of all that we have to be thankful for: our friends, family, and the collective joy many of us experience at this time of year. If we keep that feeling of appreciation with us all year long, we’ll prolong the wonder of Christmas on a daily basis. The trick is to focus on what you have, not what you want. Through the year, whenever you find yourself thinking, “I wish I had…” replace that with, “I’m so thankful I have…”

Know what really matters.

At Christmas—at least on Christmas Day!—most of us prioritize matters most: spending time with those we love and celebrating a season that means something to us. During the rest of the year, it can be hard to keep our priorities straight with all of the various aspects of life vying for our attention, but when you bring yourself back to what matters most, you make the most of every day.

Treat strangers with kindness.

At Christmastime, people are often a bit kinder, merely based on the fact that it’s Christmas. Treating others with kindness—especially those you don’t know, and especially those who don’t necessarily treat you with kindness—is a wonderful way to keep the spirit of Christmas alive every single day of the year. When someone bothers you, imagine how you would treat him or her if it were Christmas Day.

Look for the good.

Christmas is a time for taking note of things we love—the people we care about, the gifts wrapped just for us—and it’s also a time for noticing special things—the little traditions, the pretty, glittery decorations. The season brings out a sense of childlike wonder. Trying to embrace that wonderment all year long, by looking for good bits in every day, is another great way to keep the spirit of Christmas alive.

Fortunately for us, the hectic schedule of the holiday season only lasts a little while, but the best parts of the holiday can last all year long.

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare