An Epic Lean Kitchen

My buddy Paul Akers at FastCap shares another great example of applying Lean thinking and techniques to make our life easier. This time he takes us into the kitchen at FastCap where the use of visual controls and standard work are examined.  I wonder if any of you will take any of these ideas and implement them in your home.



Does your kitchen at work look like this?  Why not?
Keep learning.


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Top 10 Rules of Time Management

Time management truly is critical to becoming productive, doing everything you want to, and achieving ultimate success.  

"Time is more valuable than money. You can get more money, but you cannot get more time."  - Jim Rohn

Therefore it is imperative we learn to manage the finite amount of time we do have to make the most of it.  I have learned to use the following ten time management guidelines successfully to get things done:

1. Know how you currently spend your time. The simplest way to do this is to keep a log of what you do each day for a period time. While this may initially feel like a time waster, it is a necessary planning step. Just like you can't budget your money without knowing where you're currently spending it, you can't budget your time without knowing where it's going either. By keeping a log you'll become more aware of stress times and down times, and will be better equipped to plan your time.

2. Identify your "prime time." Your "prime time" is your most productive time.  For many people that time tends to be in the morning while others find it take a while to get going. By scheduling your most important tasks for the times you're at your best, you'll be able to get them done faster and more effectively.

3. Do tomorrow's planning tonight. Being prepared for the coming day will enable you to get more work done, and be more effective at what you do. As you wind down at the end of the day use this time to create a simple, prioritized to-do list, so you'll be better able to focus on what needs to be done the next day.

4. Continually ask yourself "Why am I doing what I'm doing right now?" If you cannot answer this question, you are not being as productive as you could be. Make sure that you are doing something for a specific reason, and simply not wasting your valuable time spinning your wheels.

5. Handle each piece of paper or e-mail once. When you have completed a task, either file it away or pass it on to someone else. When doing tasks and making decisions, make the decision and then stick to it. Do not put off making a decision, and don't make vague, wishy-washy decisions. Being more decisive will free you up to move on to other tasks, making you more productive.

6. Plan your work, then work your plan. It is important that you always follow through with what you intend to do, otherwise you are making your plan irrelevant and negating the value of the planning time.

7. Delete whenever possible. It is important that you frequently revisit your plan and task list. Always cross off the tasks and projects you have completed, and eliminate or delegate those that are no longer important.

8. Delegate wisely. When you delegate a task to another person, make sure the person you are delegating it to has clear instructions on how to complete the task, has enough resources for the task, and has the authority to make any decisions that might affect the outcome of the task.

9. Identify your high-payoff items. Make sure that you concentrate on the right tasks, which will generate results for you and your company.  Stephen Covey suggests first addressing tasks that are both Important and Urgent.  Effective time management is not about being busy, but about getting results.

10. Work from a prioritized action list. You need to determine what your work priorities are, both short term and long term. I suggest using a standard method like the Formula for Success  to prioritize your action list for the greatest success.

What time management techniques have you found effective to increase your productivity?  Share them below in the comment section for others to learn more.

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Time is Golden: 7 Rules of Time Management

by ~Walkington

Time is one of the most important commodities that we have. But we are often bombarded with more tasks than we can keep up with.  This can result in our most important things being shifted to second place just out of necessity.  In order to counter act this you must fully understand time. 

While doing some research online I came across these golden rules of time management.

1. Time is fleeting. Think about it...the moment you started reading this is gone, never to be regained. It seems we get so caught up in petty circumstances that we forget what we set out to do, and before you know it, the day is gone!

2. Time is valuable. You always have time to make money; but you can never have enough money to make time!

3. Time is unforgiving. The amazing thing about your time; even through no fault of your own, even "wasted" time will never stand still.

4. Time is money. You must be constantly asking yourself, "Am I doing the most productive thing I can be doing right now?" Watch out for those "wasted" moments we were talking about earlier.

5. Time is always changing. We all must constantly renew our minds, and let the past be just that...the past! It can't help you now, aside from the learning experience, don't dwell on it.

6. Time is the ultimate judge. We have all heard "time will tell!" Well, there is some truth to that, as the future has a way of finding any flaw in the plan. Pre-planning will save massive amounts of your precious commodity called time.

7. Time is in your control. We can all be more in control of our day and how we spend it. Today should have been planned out yesterday, and tomorrow should be thought about today.

Time can't be saved.  It can only be spent! We spend it at the exact rate of one minute per minute. We can’t spend more or less no matter how hard we try. We can’t spend more than 5 minutes in five minutes with a friend, and we can’t spend less than 5 minutes in five minutes being angry in traffic. Our rate of spending is fixed. All we can control is where we choose to invest…

In the next post I will cover some techniques to improve your effectiveness of time management.


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Lean Quote: Respecting Each Other

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"Respect your fellow human being, treat them fairly, disagree with them honestly, enjoy their friendship, explore your thoughts about one another candidly, work together for a common goal and help one another achieve it." — Bill Bradley

Most of us already know the importance of respecting each other. Yet it’s also true that we all, at some time or another, may have been less than respectful to people with whom we work. Most often, these expressions are not intentional. Even so, it’s important that we all be able to recognize these kinds of situations so that we can take steps to avoid them whenever possible and to respond to them in an appropriate manner when they occur.

You can promote RESPECT in your workplace by following this acronym:
   
Recognize the inherent worth of all with whom you work.
Eliminate derogatory words and phrases from your vocabulary.
Speak with people – not at them – or about them.
Practice empathy. Walk awhile in others’ shoes.
Earn the respect of colleagues and co-workers through your behaviors.
Consider your impact on others before speaking and acting.
Treat everyone with dignity and courtesy.

We are all unique individuals, with our own gifts, skills, concerns, and perspectives. This uniqueness is part of what makes us who we are as a person, although, in the workplace it can also be what set us apart from our co-workers. So the question becomes how we can find common ground given all our unique gifts, skills, concerns, and perspectives. At the core, respect has to do with establishing and maintaining effective working relationships.


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Pascal Dennis is his Own Words on The Remedy

In yesterday's post I reviewed Pascal Dennis' Shingo Prize winning book The Remedy. I thought that it would be appropriate to hear directly from Pascal about his thoughts on The Remedy. In this video Pascal explains the premise of The Remedy, what big company disease is, the remedy to big company disease, and why to focus outside the factory.  I hope you enjoy. 





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Book Review: The Remedy by Pascal Dennis

I recently finished reading The Remedy – Bringing Lean Thinking out of the Factory to Transform the Entire Organization and wanted to share my review. The story, a sequel to Pascal Dennis’s business novel, Andy & Me, depicts the adventures of Lean-thinking protagonist Tom Papas and his mentor, Andy Saito, a retired, reclusive Toyota executive. The Remedy follows senior leaders Tom Papas and Rachel Armstrong, a new character, at a desperate automotive company as they try revolutionizing the operations at the company. Tom is charged to implement a Lean management system across an entire platform, the Chloe, a breakthrough "green" car. The future of the company is at stake. Although some in upper management are dubious, Tom converts much of the organization to Lean thinking, and he saves the day by eliminating waste. Tom and Rachel, supported by Andy regain the trust and respect of the customer.

Author Pascal Dennis is a lean business learner and practitioner who has written four books on the subject of lean business practices. In The Remedy, he shows how lean business practices can be expanded from manufacturing to all the other areas of your business-including design, engineering, sales, and marketing and all processes in between-and how doing so builds a more efficient organization at every level.

In the book Pascal talks about the short comings of traditional businesses in what he calls the “Big Company Disease”. This is characterized by silos, invisible problems, confused thinking, unclear work standards and visual management, and lack of learning. He introduces mental models which are the glasses we all wear to filter reality. In the end Pascal provides “the Remedy to Big Company Disease” simply as ‘see a problem, solve a problem, share what you’ve learned.” And the leader’s role in an organization is to ensure people are seeing, solving, and sharing – across the organization.

This business fable which many will find relatable to their own journey makes for easy reading. Each chapter ends with study questions to reinforce learning and stimulate thinking. The cartoon-like illustrations add so much to the book and bring the learning points out so the concepts are easy to grasp. The illustrations also provide easy reference points to find the supporting paragraphs to many key principles. They help solidify the concepts far better than any text book version of lean.

This book provides excellent reference to the benefits and pitfalls associated with moving Lean out of the manufacturing environment. It will be meaningful to anyone on a lean journey in business today to help illustrate that simple lean thinking principles apply everywhere in an organization

Highly recommended for early adopters and those who consider Lean to be an all encompassing business system. It is an excellent and practical book that should be part of your reference library.

I would be remiss if I did not mention that Pascal Dennis has been awarded his fourth Shingo Prize Award for Research and Professional Publication for The Remedy. With this kind of distinction he must be doing something right.

    




























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Daily Lean Tips Edition #18

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.

Click this link for A Lean Journey's Facebook Page Notes Feed.

Here is the next addition of tips from the Facebook page:

Lean Tip #256 – Make sure everyone agrees on the problem statement.

When trying to identify the root cause of a problem it is important to make sure everyone agrees on the problem statement. Include as much information as possible on the “what,” “when,” and “how much” of the problem. Use data to specify the problem. The correct problem statement can save time identifying the root cause.

Lean Tip #257 – Ensure data collection consistent and accurate to avoid costly mistakes on projects.

Managers, leaders, and/or team members can do their part to help data collectors do their job well by simply showing an interest in the project. Ask the collector how the project is working out. Show your support – tell the data collector it is important to collect the information. Above all – act on the data as quickly as possible.

Lean Tip #258 – When setting a target for change it is important to remove barriers.

When choosing a target for change, remember that simply pushing the positive factors for change can have the opposite effect. It is often more helpful to remove barriers. This tends to break the “change bottleneck” rather than just pushing on all the good reasons to change.

Lean Tip #259 – Focus on overproduction, the worst of all the wastes, first.

As you begin, your lean initiative, concentrate first on overproduction, which is often a company’s biggest area of waste. It can also hide other production-related wastes. As your lean initiative progresses, your company will become able to use its assets for producing products or services to customer orders instead of to inventory.

Lean Tip #260 – Use the fewest number of kanbans possible to keep downstream operations running.

The fewer kanbans you have, the better. Having too many kanbans means you have too much planned inventory. You should monitor and adjust your kanban level so that you only produce the minimum amount of inventory required to keep your organization’s downstream production assets running according to schedule. Too many kanbans, just like excess inventory, can hide problems.

Lean Tip #261 – A Leaders job is to help the team and team members succeed.

Every leader has two jobs. Your job is to help the team succeed by accomplishing your mission. That's the job that gets the most attention, but your other job is just as important. Your job is to help your team members succeed, too. "Succeed" means doing a good job, developing skills, earning autonomy, growing, and much more.

Neither job is "the most important." They're equally important, and often support each other if done well.

Lean Tip #262 - Give team members the maximum control possible over their work.

People want as much control as possible over their life, including their life at work. When they do, both you and your team are happier and more productive.

The key phrase is "as possible." If they don't know what you expect, tell them. If they don't know how to do the work, coach and train them. If they don't pitch in on their own, supervise them. Otherwise, let them get on with it.

Lean Tip #263 - Remember people are just people.

Sometimes we forget but people are people. People have emotions and they bring them to work. People are unique, not interchangeable parts. People have relationships and knowledge. People have lives that overlap their time at work.

People aren't good at the things machines and computers are good at, but they're perceptive and creative, things no machine can match. Bottom line: expect people to be people and revel in the wonder of it all.

Lean Tip #264 - Base your judgments on behavior and performance.

Behavior (what people say and do) and performance (something you can measure) are all you should use when you make your judgments and decisions. Everything else is a guess and this is an area you don’t want to be wrong in.

Lean Tip # 265 - Go Ahead and Make a Mistake or Two.

"Very few people feel comfortable making mistakes at work. They fear they will lose the respect of their managers and peers, and that their reputations will be tarnished. Yet, mistakes are often the best teachers. It's impossible for your people to learn something new if they only do things they know well. Create a mistake-making culture. Encourage your people to take risks. Help them accept their gaffes and share what they've learned from them. Of course, there are times when blunders are too costly. But for those less mission-critical times, ask your people to approach problems as learners, not experts."

- Today's Lean Tip was adapted from "The Miracle of Making Mistakes" by Vineet Nayar.

Lean Tip #266 - Ask Your Employees What They Value.

You must have a continuous discussion with employees as to what they value. If you want to keep them working for you, you must deliver value. Here’s a hint: It is usually not money. This is why it is important to have this dialogue with your employees.

Lean Tip #267 - Don’t Impose Your Values on Other People.

People may not value the same things as you. Do not project your own values on to others. Often people of different generations may have radically different work values than you do. Respect for people is about listening to individual’s needs and what they value.

Lean Tip #268 - Tell People You’ve Heard Them.

After you’ve asked employees what they value, it is important to let them know what you heard. Failing to recognize what’s most important is what leads to ineffective listening. You may have heard what they said, but you missed what they wanted to convey. You need to simply state what you learned from your dialogue.

Lean Tip #269 - Leadership is much like parenting.

You can read a lot, you can be taught, you can be mentored and guided, but in the end your leadership style will be unique to your experiences and specific situations. There will seldom be black or white answers. However, just like parenting, the one irrefutable characteristic about true leadership is that it is not about you.

Lean Tip #270 - True Success of a Leader can not be measured without considering the results of the succession plan.

Good leadership is not reflected in the leader’s actions, it is reflected in the impact and effect of those actions on the team. A leader should adapt to the environment and what the team needs today without losing sight of what will be needed tomorrow and always preparing for that moment when he or she will no longer be there. Guaranteeing the growth and sustainability of the team and the individuals that comprise it beyond the leader’s time is the ultimate trait of a great leader. In fact, the true success of a leader can not be measured without considering the results of the succession plan.

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