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Wednesday, January 22, 2014

What Do We Mean By True North?



"True North" is a key concept in Lean process improvement. It is an idiom that emerged from Toyota twenty years ago, connotes the compass needle for Lean transformation. True North works as a compass proving a guide to take an organization from the current condition to where they want to be. It might be viewed as a mission statement, a reflection of the purpose of the organization, and the foundation of a strategic plan.

In general use of the idiom True North connotes a personal or business destiny that may be different for each of us. But in the context of Lean, True North is a precise, concise and universal set of ideals which, when taken together, provide a compass that transcends any particular organization, strategy, geography or culture.

True North refers to what we should do, not what we can do. It is a term used in the Lean lexicon to describe the ideal or state of perfection that your business should be continually striving towards. Lean is a journey without an absolute destination point, we will never achieve perfection. Opportunities for improvement never end, and it is only when we take the next step that we in fact see possible future steps. However, like a sailor we must be guided towards our shoreline. We look to True North to guide us while knowing that we can never arrive at the True North; it is a concept not a goal. It is the persistent practice of daily improvement by all your employees to advance to True North that makes organizations first class.

In a nutshell, True North is a vision of the ideal condition both from the standpoint of the customer and the provider that is distinguished at once by its simplicity and also by the challenge it presents to status quo thinking. While the ideals themselves can truly fit "in a nutshell", the journey to understanding and practice will last a lifetime.




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Monday, January 20, 2014

Daily Lean Tips Edition #58 (856-870)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:

Lean Tip #856 - Don’t Automatically Blame the Tool
It’s not the hammer’s fault if the person swinging it uses the wrong end. It just won’t work well. Most tools are decent enough, they’re just used incorrectly. Rushing to change a tool because things aren’t working well may be a mistake.

Lean Tip #857 - Make Time to Think Together
Create regularly scheduled time to share observations and ideas without a structured agenda. It could be a semi-annual half-day to reflect on your successes or it could be more frequent and less formal. Start each day with a “daily huddle” to keep the lines of communications open.

Lean Tip #858 - Don’t Be Afraid to Take Risks
Encourage an entrepreneurial climate, where risk taking is celebrated. If people know that attempts to innovate are accepted, rather than punished, there’s an increased likelihood of seeing creative problem solving.

Lean Tip #859 - Challenge Your Assumptions
When we don’t know the full story, we tend to fill in the blanks with assumptions, many of which have little grounding in reality. Instead of assuming, take the time to learn the real story. For example, if a team member doesn’t answer your question right away, it doesn’t necessarily mean she’s being difficult or passive aggressive. She might just need a little time to think.

Lean Tip #860 - Learn From When Things Work
It’s important to identify challenges, but why stop there? Invite your team members to share stories of how they overcame challenges in the past. Then encourage them to apply those lessons to their current challenges. Connecting to past successes inspires people and leaves them more willing to use discretionary effort. This is where real performance gains happen.

Lean Tip #861 – Engage Employees By Noticing What Gets Done
It is easy, and at times inevitable, for managers to keep their focus on what's not finished and what's broken. But if you want people to care about their work, it's critical to notice and to call attention to what's going well. At every opportunity, and at least once a day, comment on a job well done or a crisis averted. We can't expect people to aim for high goals if we don't give them credit for the small ones.

Lean Tip #862 – Engage Employees By Soliciting Ideas for Improvement
If you do one-on-one meetings with your team, or in informal "stop-by" talks, ask your employees individually for their thoughts on the department's operations. Ask "What should we be focusing on? What could run better in our group?" If the solutions offered seem impractical, don't shoot them down—talk through the obstacles so your colleagues will understand the challenges of implementing what they've suggested. Above all, don't send the message that you're the only one who is qualified to make improvements. We don't keep smart people unless we make them part of our brain trust.

Lean Tip #863 – Engage Employees By Being Transparent
Show employees that you are committed to seeing change by being transparent. It’s one thing to say that you will be transparent but employees can see what you do. Back up your claims with actions like having regular communications about changes in processes important to employees.

Lean Tip #864 – Engage Employees By Removing Systemic Barriers
In a business of largely manufacturing environments, I’ve found key themes that can get in the way of engagement across an entire site or segment no matter how good the frontline supervisor might be at it. Themes such as communication and trust, pay and benefits, office vs. plant culture, and (lack of) change management must be identified by actively listening to your frontline associates and addressed by the senior leadership in addition to direct manager-associate conversations.

Lean Tip #865 – Engage Employees By Celebrating Successes
It’s comes as no surprise that celebrating the good stuff that happens will in-turn also encourage more ideas thus spinning the cycle of innovation and engagement round and round. Not only does celebrating success mean another surge of re-engagement, it also shows employees that you appreciate the work that they’re doing and that you’re taking the time and effort to make things even better for them.

Lean Tip #866 - Focus on the Future
People need to feel confident in their future. They need to trust that their leaders will guide them to their collective goal. Make sure all team members know what the long-term vision is for the company, and how they fit in to the strategic plan. Don’t worry about sounding like a broken record, reminding people of the future vision is at the core of what great leaders do.

Lean Tip #867 - Ask for Ideas and Opinions to Show Appreciation
A great way to make people feel appreciated, is to ask them for their opinion and ideas. You don’t have to accept or implement every idea, but it’s important for people to know that their ideas count. This can be as simple as going around the table at each meeting and asking, “Do you have anything you’d like to add?” or “What do you think about this approach?”

Lean Tip #868 – Design and Hold Informal Learning Opportunities
People are engaged less by formal training courses and more by experiences that enable them to grow. Setup a mentorship program or a formalized job rotation schedule to enable people to gain exposure, experiences and relationships outside their department.

Lean Tip #869 - Leverage “Lunch and Learns”
One of the easiest and cheapest ways to foster ongoing growth is to implement a weekly or monthly lunch-and-learn program. You simply recruit volunteers to lead a one-hour program and buy some pizzas or sandwiches for the conference room. Perhaps someone can share the key findings from a conference they recently attended.

Lean Tip #870 - Get to Know the Reasons Employees Disengage

The most common reasons include: job or workplace did not meet employee’s expectations; mismatch between job and employee; not enough coaching and feedback; too few growth or advancement opportunities; not feeling valued, appreciated, or recognized for contributions; stress, workload, and work-life imbalance; loss of trust and confidence in leaders; perceived unfairness or favoritism; and perceived lack of support by leaders, managers or supervisors on a personal and professional level. Conducting periodic audits or evaluations of how employees perceive these aspects of the organization can be helpful in getting a pulse of how engaged your workforce is.


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Friday, January 17, 2014

Lean Quote: There are No Secrets to Success

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"There are no secrets to success. It is the result of preparation, hard work, learning from failure.— Colin Powell

Success is one of those things that just about everybody wants, but not nearly as many people do what it takes to achieve. It’s the reason why so many people search for a “secret to success”; they want it, but they’re afraid of what it might take to get there. They’re looking for an easy path; a magic pill that will solve all their problems along the way and give them what they want with minimal effort.

Well, I’ve got news for you.

There is no magic pill. There is no easy path. There is no secret to success.

You have to work, and you have to work hard.

Lots of people prepare for what they want to do. In my experience, that is usually the easiest part of the job. But if they don’t learn from their experiences, they will continue to fail.

Fewer people will truly work hard. They’ll build strength, endurance, strategy, and all sorts of tricky skills. But if they don’t learn from their experiences, they will continue to fail.

A person, with a bit of basic preparation and a willingness to work, a person who is willing to learn can get a great deal accomplished. By learning from their experiences, failures become stepping stones to success.


If you can stay with it, persevere in face of repeated failures (and learn from each one), there is very little limit to what you can accomplish.


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Wednesday, January 15, 2014

Four Steps to Creating Successful “Lean” New Year’s Resolutions


With the hustle of the holidays over we turn to the New Year.  This is the time of year when people are trying to turn over a new leaf. The beginning of the year marks a point where people make New Year’s Resolutions.  But in all honesty, do they ever really pan out? Not really.

So why are resolutions important? Resolutions are great opportunities to strengthen the will power and boost self-confidence. They make us feel like we are in control of our lives and our destiny.

Setting the right type of New Year’s resolutions is a great way to plan the New Year. But setting resolutions is only the first part. Keeping a resolution requires a detailed plan —even a strategy when there's a setback.

If you are serious about keeping your resolutions there is something you can do about it. The solution is to have a process that you follow when you need to make a change or solve a problem; A process that will ensure you plan, test and incorporate feedback before you commit to implementation.

A popular tool for doing just this is the Plan-Do-Check-Act Cycle. This is often referred to as the Deming Cycle or the Deming Wheel after its proponent, W Edwards Deming. A closed loop system, it emphasizes four repetitive steps:

First, start with an idea and create a PLAN to make it happen.
Then, DO adhere to the plan, and take corrective action when necessary.
Next, analyze and CHECK progress toward your goal and identify the root causes of obstacles.
Finally, take appropriate ACTion. If the outcome matches expectations, then standardize the process to maintain the gains. If the results were disappointing, then modify the process to eliminate the root cause of remaining problems. In either case, REPEAT the process starting again with PLAN.



While these steps appear in a linear sequence, when implemented the phases are best thought of as concurrent processes that can continually be improved. This is the key to seeing your resolution through to the end.

Keeping your resolution isn't easy but, following the PDCA cycle will yield better results and sustained improvements. Taking the time to plan, check, and act will pay dividends.


While it’s true the New Year is an opportunity for change, what is more important is to recognize you don’t need a special occasion to change things. In every single second the ability for positive growth is open and available.


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Monday, January 13, 2014

Top Ten New Year’s Resolutions for Lean Leaders for Cultural Transformation


It’s that time of year again when many are making personal resolutions for change. For most managers the beginning of New Year means establishing a new set of objectives. This is a good time to reflect on your progress over the past year and plan how you want improve in the coming year.

Today’s leaders need to do more than just resolve to be better leaders. They need to execute their New Year’s resolutions and follow them through until the next New Year arrives and the cycle begins anew.

Below are ten resolutions gathered from experience that I believe are a fantastic starting point for leaders who are serious about transforming their culture:

1. Get Energized About Work.
Getting energized about work usually results from a couple things. Primarily if a work culture is fun to be in, it’s a place you look forward to going because the people (and leadership) are authentic, caring and fun. And teams that are energized with what they are doing get excited by the opportunities that a day may bring.

2. Planning is the Basic Step for Success.
You won’t know where you are going unless you know where you want to go. Confusing? Well that’s exactly how your business would be, if you do not keep things simple and organized. Planning is the basic step to succeed in business and planning accurately and developing strategies will lead you to a healthy and growing business. That means reframing the top down objectives in your organization. Don’t just work with only the large goal in mind. Set immediate and short term goals that fire up your team. Celebrate achieving those goals and adjust as the culture and needs change… We live in a very fluid business world where things change fast. Create a team that is able to change along with it.

3. Strive to Learn Something New Every Single Day.
It is easy to get bogged down in the same old, same old. In order to fully realize potential, you’ll have to add knowledge, skills, and experience. Don’t expect your potential to spring forth in a final draft; it takes time to hone your skills and build your confidence. This could come from formal schooling, from the school of hard knocks, or from both. Either way, your education is the house your realized potential will live in. The opportunities for learning are multiplying every day in this information/technology age. Learn at least one new thing every day. Improve your mind and enhance your skills. Never stop learning.

4. Work Smarter Not Harder.
Productivity comes from working smarter, not harder. That is the difference between effectiveness and efficiency. You can be effective without being efficient, but, the key to productivity is to do both. Sometimes, those job inefficiencies are not very obvious. However, if you can specifically identify them, then those inefficiencies can be eliminated and staff can become more productive. By distributing the tasks and responsibilities around, you not only become more flexible and able to respond to changes more quickly, but you involve more people in the improvement process. This can increase work satisfaction as well.

5. Devote Time Each Month to Employee Development.
 Most people want to learn and grow their skills at work. Encourage experimentation and taking reasonable risk to develop employee skills. Get to know them personally. Ask what motivates them. Ask what career objectives they have and are aiming to achieve. You can make their career. In order to get the most from your employees, you need to invest time and resources in their development. Annual performance reviews simply aren’t enough. Make a point to sit down with each employee on a monthly basis (or more frequently, if possible) and provide them with specific feedback and areas of improvement.

6. Learn More from Reading. 
Far too may business executives believe leadership skills stem from some sort of wondrous epiphany or other such flash of insight. Sure, great ideas can come to any of us, but being a bona fide leader also means study. Read books, attend seminars, and pick the brains of colleagues to see what works for them. Read an article; discuss a new approach with a colleague; research what other organizations are doing on the Web. It can be a long education, but one with rewards that multiply with the more knowledge you have under your belt.

7. Try Something New.
The world is moving forward, swiftly and consistently. As industry leaders, if you stop taking a breath, you will be left far behind others, competing in the race. Change is inevitable as so is it a scary concept. To overcome this fear, try doing something new. Take risks, explore ways to overcome the disabilities and move ahead. It might sound easy, but it is no less challenging.

8. Get Out of Your Office.
When you get bogged down, distracted, or even discouraged rediscover the power of going to see. There is no better way to experience the flow of value (or lack thereof) than taking the same journey that an order, new product, patient or other takes through your processes. Spend as much time as possible with employees and customers. Learn the issues first hand. Expand your focus. Many look primarily at the steps in the value stream and ask how to remove the waste. Reflect first on the purpose of the process. You must ask about the support processes to get the right people to the right place in the value stream at the right time with the right knowledge, materials, and equipment. Work to solve problems when and where they occur. Pay special attention to the way people are engaged in the operation and its improvement.

9. Focus Feedback on the Future.
You want people to improve. In almost every case, people want to improve and do great work. Yet most workplace feedback is focused on something that can’t be changed -- the past. If you want to be a more effective coach to your team and help them make improvements in their skills and results, give them feedback, and about what they can do next time.

10. Follow Up and Follow Through.
The primary criticism of leaders is that they do not follow up or follow through on promised actions and information. How well a manager follows up or follows through on promises is part of the test to determine if they will be a quality leader. Another reason follow up is so important is that old saying “out of sight, out of mind”; leaders need to remind employees that their interested in improvement.

It is our role as leaders to reinforce cultural transformation in the workers perception of their work roles, to create structures for empowered workers to be accountable and successful, to communicate, support, reward and model this culture of engaged workers, helping to identify and resolve defects and eliminate waste.

Change can only be successful if it’s truly desired. Change isn’t easy but positive changes are always worth the effort. It can be motivating to add up and consolidate all the gains that have been made so far and to acknowledge how far you have come. Lasting changes require continued commitment. Keeping your commitment isn't easy but, following the PDCA cycle will yield better results and sustained improvements. Taking the time to plan, check, and act will pay dividends.




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Friday, January 10, 2014

Lean Quote: Don't Dwell On The Past

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"Neither a wise man nor a brave man lies down on the tracks of history to wait for the train of the future to run over him.— Dwight D. Eisenhower

Rarely is dwelling on the past seen in a positive light. Nor should it be. Thinking too much about times gone by typically keeps your mind--and life--stuck in neutral (and maybe even shifts it into reverse). However, those who don't remember the past are destined to repeat it.

Another way to think about it is to picture yourself driving an automobile. You obviously need to keep your eyes on the road in front of you, but you also need to check the rearview mirror to know what's going on behind you. You can't afford to ignore either.

Let’s face it: we all dwell on the past from time to time. That’s okay—we’re human beings with emotions. As we live life and experience it to its fullest, it’s only natural that we sometimes cling onto what once was.

Whatever the past was, it’s gone. There is nothing you can do to change anything that has gone before and so you must turn your attention to the here and now. It is hard to resist the allure of dwelling on the past. But if you want to be successful in life, then you have to turn your attention to the future.


There's merit in being aware of your past — not dwelling on it but learning from it. The past holds the building blocks of a better future.


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Friday, January 3, 2014

Lean Quote: Another Chance For Us To Get It Right

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"Cheers to a new year and another chance for us to get it right.— Oprah Winfrey

What would you like to change in your life? The new year is traditionally the time to stop, take inventory and set positive goals for life change. And you don't have to focus only on diets or exercise. Improving the quality of your life is broader and more comprehensive and ultimately more important than your waistline. There's no good reason to dwell on the problems of the past unless you want to make yourself feel bad! You can only change the present and then the future. It's never too late.

Here are three tips you can use to keep your New Year’s Resolutions on track with your self-set goals:

Stay Organized
An organized work or personal space reflects an organized mind, and vice-versa. By keeping things, thoughts, and goals in order, it would be easy for you to remember your New Year’s Resolutions and stick to them.

Force Yourself to Remember
Force yourself to remember by sticking to-do notes on your computer monitor (or make it your desktop background if you like), fridge, wallet, or even on your mobile phone. Seeing the same notes over and over again will help you keep your resolutions in mind even if your lifestyle is more chaotic than ever.

Focus on the Process
Focus on the process rather than the end goal. Take each step one at a time and be happy with your progress. The only way you'll get to where you want to go is to complete every small step along the way, checking it off with pride as you accomplish each step.


This New Year realize that all life problems can be improved. Giving up means surrendering to a negative situation rather than using your skills and finding support to move ahead in the best manner possible. Enjoy your journey. It's energizing. It's rewarding. It’s life changing.


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