Floor Tape Store

Friday, June 5, 2015

Lean Quote: Relentless Barrage of Why's

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"A relentless barrage of ‘why’s’ is the best way to prepare your mind to pierce the clouded veil of thinking caused by the status quo. Use it often.— Shigeo Shingo

A brilliantly simple root cause problem-solving tool, asking why five times becomes easier the more you do it. Adopting this as a default way of looking at things will aid, not only your problem solving, but other areas, too.

Ask the Five Whys to get beyond the obvious symptoms to discover the root cause.
Taiichi Ohno gave this example about a machine that stopped working (Ohno 1988, p. 17):

1. Why did the machine stop?
There was an overload and the fuse blew.

2. Why was there an overload?
The bearing was not sufficiently lubricated.

3. Why was it not lubricated?
The lubrication pump vs not pumping sufficiently.

4. Why was it not pumping sufficiently?
The shaft of the pump was worn and rattling.

5. Why was the shaft worn out?
There was no strainer attached and metal scarps got in.

Without repeatedly asking why, we would likely replace the fuse or pump and the failure would recur. Keep asking why until the root cause is reached and eliminated.

Test your 5 Whys chain with the ‘therefore’ test. Start at the bottom of the chain and say Last Why occurred, therefore the second to last why occurred. Carry on until you reach the first why. If it isn’t true, revise the why chain until you can pass the ‘therefore test’.


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel

Wednesday, June 3, 2015

Daily Lean Tips Edition #79 (1186 - 1200)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:

Lean Tip #1186 - Give People Ownership
Let employees make projects their own, to succeed or fail at. Employees need to be encouraged to create solutions independently of the chain of command. This leads to independent thinking.

Lean Tip #1187 - Make Risk-Taking and Failure Acceptable
Many organizations avoid risk like the plague, and have low tolerance for failure. To give rise to entrepreneurs, leaders and managers need to develop a culture of learning from failure that moves on to the next, more informed attempt…otherwise known as experimentation. Actively encouraging learning is key.

Lean Tip #1188 - Give Employees the Time to Innovate Outside their Current Job Roles. 
Employees of LinkedIn are given three months to pursue and promote new ideas. It should also be noted that some determined employees will go above and beyond the call of duty and develop ideas on their own time.

Lean Tip #1189 - Have a Vision for Change
You cannot expect your team to be innovative if they do not know the direction in which they are headed. Innovation has to have a purpose. It is up to the leader to set the course and give a bearing for the future. Great leaders spend time illustrating the vision, the goals and the challenges. They explain to people how their role is crucial in fulfilling the vision and meeting the challenges. They inspire men and women to become passionate entrepreneurs finding innovative routes to success.

Lean Tip #1190 - Fight the Fear of Change
Innovative leaders constantly evangelize the need for change. They replace the comfort of complacency with the hunger of ambition. ‘We are doing well but we cannot rest on our laurels – we need to do even better. ’They explain that while trying new ventures is risky, standing still is riskier. They must paint a picture that shows an appealing future that is worth taking risks to achieve. The prospect involves perils and opportunities. The only way we can get there is by embracing change.

Lean Tip #1191 - Use Positive Words to Create a Gracious, Polite Workplace in Which Staff Feel Recognized and Rewarded.
Say thank you. Show your appreciation for their hard work and contributions. And, don't forget to say please often as well. You did a nice job on that presentation, Jim. Those charts were easy to follow and gave me a great overview of your progress on the project, Elizabeth. Social niceties and compliments do belong at work. A more gracious, polite workplace is appreciated by all.

Lean Tip #1192 - One of the Best Forms of Recognition is to Provide Opportunities for a Contributing Employee.
Opportunities can take many forms. But, all of them are outside of the normal day-to-day requirements of their job plan. Employees appreciate chances for training and cross-training. They want to participate on a special committee where their talents are noticed. They’d like to lead a team that is pursuing an important objective.

Lean Tip #1193 - Never Underestimate the Value of Sharing Your Time and Building a Relationship with Staff.
They appreciate your genuine interest in their ideas and thoughts about their jobs. They like bouncing ideas back and forth with you and look for your sincere input on their projects and goals. The role of mentor and coach is powerful in training your organization’s culture and expectations. It is also a significant source of experiential knowledge, history, work approaches, and on-the-job training.

Lean Tip #1194 – Create a Recognition Culture.
It’s easy: Just make recognition something you measure. One of my old bosses started every management meeting by having every supervisor share two examples of employees they recognized or praised that day. At first it seemed cheesy and forced, but we quickly embraced it.

Plus there was a nice bonus: Peer pressure and natural competitiveness caused a few of us to help our employees accomplish things worthy of praise so we had great stuff to report.

Lean Tip #1195 - Hold Yourself Accountable.
As a leader, it’s your responsibility to keep your employees motivated and engaged. Put in the time to learn about each of your team members so that you know what incentives and rewards are most attractive to them. When the time comes, provide successful employees with recognition and rewards that are specific to them.

Lean Tip #1196 - Educate Your Workplace.
Like any other business strategy, ongoing education of the workplace is critical in establishing awareness, developing skills, and institutionalizing the needed mindset and behaviors to bring about effective change. It is no different with Continuous Improvement. Expect and overcome resistance to change with ongoing training, reinforcement of expected behaviors, and recognition of those who are learning and doing.

Lean Tip #1197 - Establish an Enduring Culture.
For continuous improvement to work, there must be a relentless focus on and commitment to getting things right. Adaptability and an action oriented leadership team are inherent components of a continuous improvement culture. Resistance to change exists in all organizations to a degree and it must be recognized for what it is, an impediment to improvement.

Lean Tip #1198 - Establish Improvement as a Core Value.
Establish the core values that comprise the continuous improvement culture such as a focus on supporting the customer, teamwork throughout the extended enterprise, receptivity to evolving continuous improvement concepts and tools. These core values will create a sense of belonging and a common vision for all involved.

Lean Tip #1199 - Communication Planning is Essential for Improvement.
Ensure regular communications to foster collaborative interactions among leaders, stakeholders, and practitioners at all levels. Take advantage of communications techniques appropriate for the information being conveyed. Where needed, schedule face to face meetings and where not needed, use the communication and collaboration tools and capabilities of the enterprise to keep all members updated and involved.

Lean Tip #1200 - Use a Consistent Approach for Improvement.

A consistent and structured approach for project identification and execution will provide the organization with the ability to identify, select, and manage continuous improvement projects. The continuous improvement project process should also provide post-closing process steps to continually refine the improvement project methodology and to act upon the lessons learn from the project effort.


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Monday, June 1, 2015

Not Every Meeting Needs To Be A Meeting


Many organizations suffer from meeting-itis: poorly-run and inefficient meetings that go on too long, happen too often and include more attendees than need to be there. No one likes long meetings or too many meetings for that matter. Not every meeting needs to be a meeting.

Business blog Harvard Business Review knows a thing or two about unnecessary meetings. While meetings feel productive because everyone’s in the same room talking about the project, they inherently get in the way of actually doing anything. So, HBR suggests, before you call for a meeting, ask these questions:

Have I thought through this situation?
Do I need outside input to make progress
Does moving forward require a real-time conversation?
Does this necessitate a face-to-face meeting?

If you answer “No” to any of these questions, then a different course of action could be taken first. An online chat can help you answer questions quickly, or for more in-depth conversations, scheduling a phone call or video conference can work well.

Every day, we allow our coworkers, who are otherwise very, very nice people, to steal from us. I'm talking about time. Your time. Your time and that of your organization is valuable. Some say time is more valuable than money. Time can't be saved. It can only be spent! We spend it at the exact rate of one minute per minute. We can’t spend more or less no matter how hard we try. We can’t spend more than 5 minutes in five minutes, and we can’t spend less than 5 minutes in five minutes. Our rate of spending is fixed. All we can control is where we choose to invest our time.

Meetings are a useful tool when they’re actually necessary, but if you’re just going to waste an hour talking about things you could easily answer on your own or with an instant message, your productivity comes out at a net loss.

One of the biggest challenges to meeting effectiveness is we are essentially creatures of habit. We do things this way because we have always done things this way – status quo. In a Lean environment we need to learn to “see” the wastes in our business including how we conduct business like meetings and find better ways to do these activities.

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Friday, May 29, 2015

Lean Quote: Metrics Matter!

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"What gets measured gets done.— Mason Haire

There are number of variation of this quote attributable to several notable authors.  It is often recalled in some discussion of performance metrics or motivation.

Metrics matter! What gets measured gets changed and what gets rewarded gets done. If you don't measure it, you can't change it and if you don't reward change it will not happen.

Choosing the right metrics is critical to success. It is not enough to simply create a numeric measure. The measure should accurately reflect the process. We use metrics to base decisions on and to focus our actions. It is not only important to measure the right indicators, it is important to measure them well.

Although there may never be a single perfect measure, it is certainly possible to create a measure or even multiple measures which reflect the performance of your system. If the metrics are chosen carefully, then, in the process of achieving their metrics, managers and employees will make the right decisions and take the right actions that enable the organization to maximize its performance.


Metrics create an environment of accountability throughout the organization.  An organization that closely tracks performance metrics creates a culture where goal achievement is the norm and where there is no room for mediocrity.


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel

Monday, May 25, 2015

Remember Them This Memorial Day


Technically the calendar says summer doesn't start until June, but Memorial Day weekend is an unofficial start to a summer of barbecues, parades, and all-around fun. But let's not forget what the holiday is really all about: a patriotic tribute to our fallen, the men and women who gave their lives so we might be free.

As opposed to Veterans Day, which honors living veterans, Memorial Day is a time to remember those who have died while in military service. The holiday originally started as Decoration Day, where the graves of soldiers were decorated with flowers and flags. At the first ceremony at Arlington National Cemetery, 5,000 people participated in decorating the graves of fallen soldiers from the Civil War. It wasn’t until after World War I, when the holiday changed from recognizing Civil War soldiers to honoring all dead military. In 1971, Congress declared the last Monday in May Memorial Day, a national holiday.

Memorial Day is a day of reflection and remembrance. It is a day to remember all of our Fallen Heroes from all of the wars. It is a day to think about the families that will forever grieve for their lost loved one. It is a day to be thankful to those who have served and made the ultimate sacrifice. They fought and died to win the freedom and democracy that we Americans cherish so dearly. They also fought and died to bring that same freedom and democracy to the people of other countries as well.

In the words of Thomas Sherlock, Arlington National Cemetery Historian, “the most important thing parents can tell their children is that we, as Americans, are able to enjoy the freedoms we do because there have been men and women willing to sacrifice their lives so that we can be free.  We should all stop and remember this on Memorial Day.”

 The true meaning is to remember and honor veterans of all wars and peacetime service who paid the ultimate price to keep America free. They will long be remembered in our hearts.

“The cost of freedom is always high, but Americans have always paid it. And one path we shall never choose, and that is the path of surrender, or submission.” John Fitzgerald Kennedy


Take a moment this Memorial Day to remember all those men and women who have so bravely and honorably served this country. The courage and sacrifice of all who died in military service will not be forgotten.

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Friday, May 22, 2015

Lean Quote: Taking Action Means Getting Things Done

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"A good plan violently executed right now is far better than a perfect plan executed next week.— General George Patton

Often managers spot a chance to do something valuable for their company, but for some reason, they cannot get started. Even if they begin the project, they give up when they see the first big hurdle. The inability to take purposeful action seems to be pervasive across companies. Managers tend to ignore or postpone dealing with crucial issues which require reflection, systematic planning, creative thinking, and above all, time.

If you do nothing, nothing changes. Things at rest have a tendency to remain at rest. Be aware of items that stall your action. It's better to have a 50-percent improvement right away than it is to take no action and hope for a 100-percent improvement sometime in the future.

The only cure for inactivity is action. That’s why the first step in creating a successful culture of execution is creating a bias toward action. People who make things happen need to be praised and rewarded. People who don’t should be coached to change, or weeded out. Failure cannot be unduly punished. Unless people feel free to make mistakes, they will not feel free to take bold actions.

For leaders, action is one of the most important traits they can embody.  Taking action means getting things done.  It means seizing the initiative.  It conveys momentum, and energy, and creating something new, something that didn’t exist before.  And this excites followers and others who understand that going towards something is always better than sitting around staring at the wall.


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel

Wednesday, May 20, 2015

6th Anniversary of A Lean Journey Blog


Today marks the 6th anniversary of A Lean Journey Blog and as tradition here each year I take the opportunity to reflect. The act of "self-reflection" is called Hansei is Japanese. It is the practice of continuous improvement that consists of looking back and thinking about how a process can be improved.

I’d like to think that I turned my naive endeavor to share learning along my own journey into a successful contribution in the Lean community. As I have said before this labor of love has been a tremendous learning process both from the great fans and other colleagues online that I exchange with and from the process of distilling my own learning with you.

I love statistics, so with this milestone, here are some numbers from the blog:

Total Posts: 1215

Most read post:  DOWNTIME and the Eight Wastes with over 21,000 views

followed by The Six-Step Problem-Solving Process (with over 20,000 views)

Least read post: You Won’t Get Lean, Until You Get Visual

Number of countries/territories who have visited this blog:  216

Top 3 Countries with the most views:
U.S.A.
United Kingdom
Canada

Total views:  Over 737,000 and climbing

Unique visits: Over 550,000

Total comments:  Over 1,500

Total Facebook Fans: Over 1,355

Total Twiter Followers: Over 2,700

LinkedIn Members: Over 1,100


Top 5 posts this past year:
The Six-Step Problem-Solving Process 
What Lean is Not - 10 Things That Are Not Lean
5 Tips for Implementing 5S
Carrots and Sticks Don’t Motivate in a Thinking Environment
Walt Disney, The Lean Thinker


I would like to thank all the visitors and contributors to A Lean Journey Blog this past year.  It has been a successful Journey this past year. Please, share your feedback so that A Lean Journey can be even more successful next year.

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare