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Wednesday, April 16, 2025

Sweet 16 – Blog Anniversary



Another milestone. April 19th marks the 16th year publishing articles on A Lean Journey Blog.

Each year I take the opportunity to reflect. The act of "self-reflection" is called Hansei is Japanese. It is the practice of continuous improvement that consists of looking back and thinking about how a process can be improved.

First a few numbers

Since May 23, 2009 I have shared almost 2665 posts. The most popular ones are about leadership, best practices, empowerment and engagement. I shared more than 3750 tips on my Facebook site. Written/contributed to 1 book and over 15 articles. I’ve also had the pleasure of presenting at 6 conferences, doing 2 radio shows, and hosting more than a dozen webinars.

After 16 years I'd like to think this simple blog has been a success. It has been a valued contribution in the Lean Community with over 2.2 million visitors.  Many articles are frequently shared and many key word searches lead to A Lean Journey Blog. Less than 10% of the blogs I read 16 years ago (which got me started) are still publishing articles today. I get great feedback from many of you which motivates me to continue.

Top 5 posts this past year:

1)     Book Review: Flow Engineering

2)     Lean Quote: Set the Standard; Create and Live the Vision of How a Quality Leader Acts

3)     Lean Quote: The Role of Work in Employee Mental Health and Wellbeing

4)     Lean Quote: Integrity is Doing the Right Things Even When No One is Looking

5)     Lean Quote: Finding Meaning in Your Work

I am so grateful to everyone who has read my posts and/or followed this blog and my other blogs. Some of you have been with me since I began this journey.  Even though we have never met, you comment on my posts and continually send me words of encouragement.  Blogging has been a much more rewarding experience than I imagined it could be! 

I would like to thank all the visitors and contributors to A Lean Journey Blog this year and every year.  It has been a successful journey but we aren't done yet. Please, share your feedback so that A Lean Journey can be even more successful in the future.


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Monday, April 14, 2025

Lean Tips Edition #314 (#3736 - #3750)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:

Lean Tip #3736 – Help Leaders Recognize their Impact

Being a leader today is high stakes. Managers have a bigger impact on their employees than many of us even realize, so it’s important to help leaders truly understand how much they influence their teams. (Managers are responsible for 70% of the variance in employee engagement, after all!)

When managers feel like they’re a part of an organization that truly understands them, they’re more likely to do their best work. In fact, according to Great Place to Work, people are three times more likely to look forward to coming to work when they feel heard.

Lean Tip #3737 – Turn Employees into High-performing Leaders

Creating opportunities for people to lead projects, initiatives, and workstreams is a great way to develop an employee’s leadership mindset before promoting them into a management position. This gives employees a taste of what it’s like to be accountable for something that impacts and involves others within the safety of their current roles.

To encourage your employees' growth as leaders:

  • Give them opportunities to try new things (and fail).
  • Be patient with them when they make mistakes; this will help develop empathy within your organization as well as provide valuable lessons learned for future projects/initiatives/etc.

By creating opportunities for people to lead within your organization and empowering them to succeed, you can help them build confidence in their leadership abilities—making them all the more ready to step up into management roles when the time comes. 

Lean Tip #3738 – Provide Ongoing Feedback

Before you can correct and teach others in a meaningful way you need to build a relationship.

The second way to develop leaders within your team is to provide ongoing feedback. But don't just deliver feedback; make sure that you are giving feedback in a way that helps the employee grow and learn from their experiences, while also making them feel respected.

Feedback is an important part of growing as an individual, but oftentimes we only offer feedback when there is a problem.

When we offer constructive criticism we can come across as harsh or unsympathetic. When providing feedback, try not to focus on what the person did wrong—instead focus on their impact and how they could improve.

Lean Tip #3739 – Give Your Employees the Tools to Make their Own Decisions

Equipping team members with tools and frameworks is a great way to set them up to win. As we mentioned above, starting with a mindset adjustment is crucial. But tools are a great way to ensure employees maintain the momentum and keep applying an outward mindset at work.

Using tried and true leadership tools, you can give employees the freedom to make their own decisions while also ensuring they’re adhering to a framework that’s proven to be effective. This gives them more flexibility to problem solve on their own while also evaluating other factors like their impact on others.

The skill of developing accountable people is the most important skill a leader can learn. If we have to hold people accountable, then our people are not being accountable.

Lean Tip #3740 – Invest in Leadership Development and Training

Training and development are important for all teams, but it's especially crucial for leaders. In fact, research suggests that an investment in leadership mindset development can result in a 25% improvement in business outcomes. If you want your team members to grow into effective managers that can make a real impact in your organization, they need to know how to empower others, boost performance, and navigate challenging situations.

Leadership requires a unique set of skills that can be sharpened through training and coaching. Truly effective leadership training will unlock a new level of self-awareness in your team members, helping them to be more effective and empathetic managers. This training and coaching prepares them to tackle the range of challenges and situations they face daily.

Lean Tip #3741 – Emphasize a Personal Understanding of the Philosophy of Kaizen Across All Levels of the Organization.

Instilling an understanding of kaizen as a long-term practice, rather than a management initiative, is important in order to sustain continuous improvement. Continuous improvement is as much about mindset as it is about actions.

Making sure your employees understand the history and philosophy of kaizen will help sustain a culture of continuous improvement that permeates the company. Building a company culture with a steady focus on improvement is critical to maintaining momentum in your kaizen efforts.

Lean Tip #3742 – Document Your Process and Performance Before and After Improvements Have Been Implemented.

In kaizen, it’s important to “speak with data and manage with facts.” In order to evaluate improvements objectively, existing procedures must be standardized and documented. Mapping the process’s initial state can help you identify wastes and areas for improvement and provide a benchmark for improvement. 

Measuring performance against existing benchmarks allows you to demonstrate ROI from your kaizen efforts and keep the company aligned around improvement. It also allows you to identify areas where your efforts are working–or not–so you can make strategic decisions about future improvements. 

In order to measure performance objectively, you should identify metrics that quantify improvements. These may include metrics revolving around quality, cost, resource utilization, customer satisfaction, space utilization, staff efficiency, and other KPIs. 

Lean Tip #3743 – Standardize Work for Improvement to Last 

In order for improvements to last, they must be standardized and repeatable. Standardizing work is crucial to kaizen because it creates a baseline for improvement. When you make improvements to a process, it’s essential to document the new standard work in order to sustain improvements and create a new baseline. Standard work also reduces variability in processes and promotes discipline, which is essential for continuous improvement efforts to take root. 

Lean Tip #3744 – Create Your Own Kaizen Guidelines 

While there are many resources available to guide you through your kaizen efforts, it’s important to personally understand your company’s kaizen journey. Reflecting on your kaizen efforts after improvements have been implemented is an important part of the continuous improvement cycle. 

As you reflect on your efforts, develop your own kaizen guidelines. Start by creating guidelines based on your own experiences improving the workplace. Keep in mind that these guidelines should be for your colleagues, your successors, and yourself to understand the problems you have overcome. These guidelines will ultimately help you as you approach your next challenge. 

Lean Tip #3745 – Enforce Improvements

It’s easy for employees to regress to their old ways. Enforcing the changes you’ve made to your processes is important for the improvements you’ve made to last, and it’s key to sustaining continuous improvement in the long term. 

Documenting improvements, making sure standard work is up-to-date, and training employees on new procedures can help sustain the progress you’ve made in your continuous improvement efforts.

Lean Tip #3746 – Engage the Full Team to Find Improvement Opportunities

Continuous improvement in a facility is almost never going to be made by a single person. This is why you need to have the entire team involved. This starts with the CEO and leadership team and goes all the way to the front line employees. By creating a teamwork environment where everyone is working together to ensure ongoing improvement you will be much more successful in the long run. 

Even when employees propose an unrealistic idea it should still be seen as a positive step. Taking all ideas seriously and trying to find ways to implement them if practical can allow employees to have the confidence in the management team that they need to want to bring new ideas up to the team. 

Lean Tip #3747 – Know Your Processes 

You can’t make improvements on something if you don’t really know what is going on with it. This is why you should have a clear understanding of everything that is happening in the facility. A great strategy for this is to employ value stream mapping. This will help you pinpoint where all the value for your products is added so that you can eliminate any waste that is involved.

Keeping your value stream and process maps updated and accurate is important. Every time a change is made to an area, for example, make sure you know how it is impacting the value add to that area. This will ensure you are always evaluating an accurate portrayal of your facility so you can make the needed improvements on an ongoing basis. 

Lean Tip #3748 – Never Give Up 

Whenever thinking about Kaizen continuous improvement you need to recognize that the ‘continuous’ part of the strategy is extremely important. This is a strategy that should be implemented as soon as possible and then continued indefinitely into the future. As soon as one improvement is made, it is time to start looking at what the next improvement opportunity will be.

It is also important to remember that there will be failures along the way. Some ideas will be tried and found to not produce the results that are needed. When this happens make sure you and your team don’t get discouraged or give up. Instead, start the process of finding and implementing improvements over and you’ll soon achieve the results you were hoping for.

Lean Tip #3749 – Don’t Reinvent the Wheel

The Kaizen philosophy has been around for quite some time and it has been used by thousands of companies. Over this period of time there have been many ideas developed to help facilitate a successful Kaizen environment. If you come up with an idea on improving your facility, take a moment to see if other companies have done something similar and had success with it.

You can learn about what they did and how it worked so you can take these ideas and implement them in your own facility. Even if the concept is not identical to your situation, you can build off of proven ideas in order to streamline the implementation for your facility. Building on the success of others is far more efficient than trying to come up with everything on your own.

There are many resources where you can learn about ways that people in your industry have eliminated waste and improved efficiency. Whether it is trade magazines, conferences, company websites or any other resource, you can learn a lot from how other facilities.

Lean Tip #3750 – Always Think Long Term

In Kaizen, always thinking long-term means focusing on sustainable, incremental improvements that build towards significant long-term gains, rather than seeking quick fixes or short-term gains.

Instead of trying to fix a bottleneck in a process with a temporary solution, a long-term Kaizen approach would involve analyzing the root cause of the bottleneck and implementing a permanent solution that improves the entire process.


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Friday, April 11, 2025

Lean Quote: The Only Thing Worse Than a Wrong Decision is No Decision

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"In any moment of decision, the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing. — Theodore Roosevelt


This quote makes sense. Yet, when it comes to the decision-making process, so many of us still wind up paralyzed. We’re terrified of making the wrong move and as a result, stay frozen in our tracks in the vain hopes that the correct decision becomes increasingly apparent. You already know that isn’t a wise strategy, particularly when it comes to managing your workload and leading your team. Instead, it’s much better to figure out what skills and tips you can pick up to get better at making those decisions that previously left you stuck.

Decision making is an essential part of business in all organizations. In traditional companies this power is typically held by few managers at the top of the organizational ladder. Lean companies, however, strive to empower their employees to make decisions at all levels through access to data, knowledge of evaluation methods, and defined standard processes. Nevertheless, decisions are necessary in all organizations and the following these guidelines can be beneficial.

  1. Timing. Neither making snap decisions nor always having to “sleep on it” is the best approach to the time factor involved in making decisions. Make your decisions based upon the circumstance and the time available. Within the realm of practicality, give yourself enough time to take the following decision-making steps.
  2. Define the problem. Be careful not to confuse symptoms of the problem with the real problem.
  3. Identify the options. Try to get at least four alternatives. Since you may be too close to the situation, seek others’ input.
  4. Gather the facts. In order to evaluate your options, you must gather the facts about the ramifications of choosing each option. List both the pros and cons of each option.
  5. Evaluate the options. Usually this will include a comparison of costs, time required to implement and the expected end result of each option.
  6. Choose and put into effect. Key, and often neglected, aspects of implementing decisions are to communicate the decision to the affected parties, outline why the decision was made, why the particular option was picked, what actions are required on their part and what beneficial results are expected.

Anyone can be a good decision-maker. Making decisions is an integral part of any job, whether you are in an entry-level position or you make important choices on behalf of your company as an executive.

Not every decision will be right but if you follow these six guidelines you will find you have many more right decisions than wrong decisions. Remember, the only thing worse than a wrong decision is no decision.

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Wednesday, April 9, 2025

Avoiding the Pitfalls of Micromanagement with the Power of Trust



Micromanagement: Everyone knows the term. Micromanaging is a method of management in which an individual closely observes or controls the work of an employee. In comparison to simply giving general direction, the micromanager monitors and evaluates every stage in a process, from beginning to end. This behavior negatively affects efficiency, creativity, trust, communication, problem-solving, and the company’s ability to reach its goals.

In the best situations, micromanagement is an impediment to progress and in extreme cases it can cause the organization to stagnate.

In today's changing and fast-paced work environments, it is critical for leaders to foster a culture of trust and support in their teams. Here are a few key ways to avoid micromanagement and highlight the benefits of empowering employees.

1. Build Trust and Strong Relationships:

Trust is the foundation of any successful team. For trust to be established and maintained, employees must have a clear understanding of how they’re performing and how their work contributes to the mission of the company. Holding employees accountable for their performance by utilizing performance management tools and providing clear expectations for “what good looks like” for their work.

However, the act of micromanagement can erode that feeling of trust, and it creates a strained relationship between managers and employees. Conversely, by relinquishing control and giving employees the space to excel, trust is built, and relationships are strengthened. Trusting employees demonstrates confidence in their abilities, which in turn fosters loyalty, open communication, and collaboration. The first step in this process is aligning your expectations with your employees on their role. This can be achieved through a variety of methods, but one method includes updating your employees’ job descriptions and goals on a regular basis. These interactive conversations help employees understand “what good looks like” for their performance, helps them understand their decision rights, and helps them discern when to partner with management on more complex issues.

2. Encourage Creativity and Innovation:

Micromanagement can limit employees' ability to think critically, problem-solve, and generate innovative ideas. Allowing individuals the freedom to explore new approaches and take ownership of their work creates a creative culture. Employees who feel trusted are more likely to think outside the box and propose fresh solutions to challenges.

3. Boost Morale and Engagement:

Micromanagement erodes trust and creates an atmosphere of anxiety. On the other hand, granting autonomy can signal trust in employees' abilities. This leads to increased job satisfaction, higher levels of engagement, and a sense of ownership over their work. Empowered employees are more likely to take initiative, feel valued, and go the extra mile to achieve shared goals. When individuals have the freedom to make choices, they are more likely to take responsibility for the outcomes. This sense of ownership can motivate employees to deliver high-quality results.

Effective leadership lies in striking a balance between accountability and freedom. While it is essential for managers to provide direction and support, it is equally important to avoid the pitfalls of micromanagement. By empowering employees, promoting autonomy, and fostering a culture of trust, organizations unlock the full potential of their workforce.


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Monday, April 7, 2025

Strategy Planning and Deployment: A Tool to Achieve Excellence

Strategy is not about doing the important things but rather the process of choosing and deciding the plan forward.

Image Source: Morsa Images / E+ / Getty Images Plus


Traditional planning methodologies focus on steering an organization in the direction desired by top management, often referred to as management by objective (MBO). Unfortunately, as we know, you can’t achieve the desired results by just dictating individual targets.

Companies must determine ahead of time what the vision and direction will be. A proper strategy must assign clear responsibilities and show what resources are to be committed. Metrics and timelines must be defined. Management must decide what core elements are to be deployed and when.

Strategy deployment is the system for setting management’s compass toward True North. It is a tool to align people, activities, and performance metrics with strategic priorities. It enables members of the organization to work together in the most creative way to achieve the strategic intent.

Strategy is not about doing the important things but rather the process of choosing, the responsibility of leaders to grasp the situation and decide the plan forward. I always tell others that strategy deployment is a focusing mechanism. This is about sharpening your focus by selecting the vital few breakthrough objectives. The job of management is to steer towards those priorities that will bring the organization into alignment with customer demands.

To learn more about creating a strategic plan, aligning employees to execute, and how to check and adjust as needed head over to Quality Magazine's publication "Strategy Planning and Deployment: A Tool to Achieve Excellence."


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Friday, April 4, 2025

Lean Quote: Listen to the People You Lead

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"It’s okay to admit what you don’t know. It’s okay to ask for help. And it’s more than okay to listen to the people you lead–in fact, it’s essential. — Mary Barra


It is hard to know what your employees want and need if you do not truly hear and understand what they are saying. Set aside a designated time to meet one-on-one with each employee at least once a month. During your meeting, actively take notes on what your employee is saying and asking. Your notes will help you to listen more effectively.

Listening to employee feedback and implementing their suggestions boosts morale as it shows that your employees’ voices are being heard and respected and that you listen to and value their opinion.

Let employees have their say on how their job and the business in which they work can be improved. Let them contribute to the decision-making process and direction that the company is heading in.

Employees have first-hand experience of working in your company and the way that it operates so their insights can be some of the most valuable. Listen to and act on these ideas - they may even be able to suggest why morale is so low.

As a leader, the ability to listen is something you must do maximally. As a matter of fact, you should do more listening than talking. It is important that you take your time to listen to your employees. It helps you to know what they think and how they feel. It also makes you approachable and easier to trust. Listening to your employees also gives you an idea of how satisfied they really are, what their pain points are and what to improve to help you work better.

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Wednesday, April 2, 2025

6 Strategies to Coach Your Employees to Succeed



Coaching is a difficult skill for many leaders to acquire. It’s vague and slow. Leaders tend to want to move quickly toward defined goals, reach those goals, and immediately move on to the next set of goals. Coaching is frustratingly elusive to understand and seemingly convoluted in the doing; it is much easier to direct than to guide.

Coaching is the process of preparing your employees to succeed. It is an ongoing, two-way process that involves using constructive, consistent feedback to reinforce positive behavior, resulting in improved performance.

You develop leader/coaches the same way you coach; by helping them discover what coaching is. Leaders need collaborative and engaging style management. This approach focuses on developing employees in order to achieve business results rather than managing their every move. The mindset of the coach is to create an environment that fosters learning, independent thinking and opportunities to contribute.

Coaching isn’t about telling people what to do but guiding them to uncover their own answers and build confidence. If you want to level up your coaching skills, try these six strategies.

1. Stay curious

Great coaches are insatiably curious. They ask thoughtful, challenging questions that encourage individuals to think critically. Resist jumping to conclusions or making judgments. Instead, stay curious, ask open-ended, probing questions, and let the employee do most of the talking.

2. Listen for intent

The most effective coaches are active listeners. Active listening requires tuning out distractions to be fully present, observing nonverbal clues, and asking clarifying questions to gain a deeper understanding.

If you ask an employee how a project is going and their response is, “Fine,” don’t stop there. Follow up with deeper questions like:

  •        What does “fine” look like?
  •         What metrics show it’s fine?
  •         What would it take to make the outcome amazing rather than fine?

These kinds of questions uncover valuable insights and help employees dig into solutions.

3. Hone your question-asking skills

Effective coaching pushes people to think outside their comfort zones. Strengthening your ability to ask powerful questions helps employees develop critical thinking and problem-solving skills. The most powerful questions are often the shortest, simplest ones. Asking, “And what else?” is a powerful strategy for helping individuals dig deeper.

4. Cultivate trust

Impactful coaching relationships are built on trust. Individuals must feel comfortable enough with a coach to be vulnerable. Maintaining confidentiality and providing psychological safety are essential to any coaching relationship.

5. Incorporate goal-setting and accountability

Coaching is about progress, and progress requires clear goals. Conclude each session with goal setting and follow up in subsequent sessions to track progress or redefine goals when needed.

6. Celebrate success

Committing to and following through on change is challenging. To keep coaches motivated and committed to growth, remind them to celebrate their achievements, regardless of how big or small they are.

Important coaching behaviors to emphasize are many: being open and honest, taking risks, empathy, reflecting, linking coaching and performance, asking open-ended questions, providing emotional support and supporting self-discovery. Coaches are role models for others. They are excellent listeners and communicators, providing perspective and encouragement while also setting high standards and expectations.

Coaching is one of the premier skills of a good leader, but one that is often overlooked. A leader whose goal is to help employees fulfill potential must be an exemplary coach. When you adopt a coaching mindset with your employees, you empower them to grow and give them the chance to feel heard. Staff who feel heard are more likely to be engaged in their work and committed to staying in their positions.


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