• Strategy Deployment Video0

    This is the time of year in which many organizations are working on preparing the plans for the following year. It is from this process that budgets and the subsequent goals are forged. Unfortunately, many organizations suffer from improper measures of performance which are poorly communicated through out the organization. This results in confusion and

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  • Lean Resources at Velaction Continuous Improvement0

    Jeff Hajek is the founder of Velaction Continuous Improvement, a training and publishing company dedicated to making continuous improvement easier, more effective, and more rewarding for managers and their teams. He is also the author of a lean book called Whaddaya Mean I Gotta be Lean? which discusses the emotional side of Lean transformations. Jeff

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  • Outsourcing Internal Quality Audits0

    The other day I was asked what I thought about outsourcing internal quality audits. I think it is worth sharing my view on this with everyone. Internal auditing is an important tool which measures the effectiveness of the Quality Management System. A good Quality Management System (QMS) contains various reviews and checks to ensure that

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  • Lean Exercise on Continuous Improvement using Tennis Balls0

    During a recent training event we had a team building exercise to break the ice and get to know each other as part of the introductions. This was a simple exercise but it taught a powerful Lean lesson of team work, direct involvement, and continuous improvement. I am always looking for great exercises to use

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  • Problem Solving Rules0

    Murphy’s law is an adage that broadly states: “Anything that can go wrong will go wrong.” It is therefore inevitable that businesses must solve problems. One of the key characteristics of successful organizations is effective problem solving. Many in the Lean community optimistically refer to problems as opportunities for improvement. As I always say TPS

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  • Visual Board for Production Supplies

    Visual Board for Production Supplies0

    In our work environments it can be far too easy to be complacent in our surroundings. Many companies are trying to find ways to manage their production or service costs. We need supplies to do our jobs and many times we are unfamiliar with the cost of these supplies. Unfornuately ordering of supplies is usually

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  • Lean Resources from LMSPI – Breakthrough Newsletter0

    Today we are going to highlight a consulting firm from Tennessee called the Lean Manufacturing Solutions Partnership, Inc (LMSPI). LMSPI seeks to be a Lean manufacturing resource that establishes a lean enterprise within each manufacturing management team. They define a Lean Enterprise as one that aligns the efforts of entire company leadership and staff to

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  • The Importance of Going to the Gemba0

    The other day while working with a team on a rework reduction activity the team leader learned a great lesson. He learned “Genchi Genbutsu” which literally means “actual place, actual thing”. It is commonly referred to as “Go See the Problem”. The team had made several improvements to reduce manual entries of data to reduce

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  • The Roots of LeanSigma0

    The other day I came across an interesting video called the Roots of LeanSigma. This video was done by the TBM Consulting Group who claims to have coined the term LeanSigma in 1997 with Maytag after a successful improvement effort including both Lean and Six Sigma. I am not sure how many people are familiar

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